3D-prints/display-camera-pi.scad

/** Parameters */
$camera_mount = true;
$base = true;
$screen_mount = true;
$arm_base = true;
$arm_pieces = 1;
$screws = 1;
$nuts = 1;
/** Scale nuts up slightly for easier fit and less friction. */
$nut_scale = 1.05;
$nut_bumps = false;

/** Code */
module __no_more_parameters() {};

$triangle_width = 65;
$triangle_height = 40;
$triangle_thickness = 5.87;
$triangle_screw_hole_diameter = 4.7;

$triangle_x_hole_gap = 40;
$triangle_y_hole_gap = 20;
$triangle_x_offset = 19;
$triangle_y_offset = 5;

$fn = $preview ? 8 : 360;
$steps_per_turn = $preview ? 8 : 128;

use <Thread_Library.scad>

if ($camera_mount) {
    translate([-90, -40, 0])
    camera_mount();
}
if ($base) {
    translate([10, 0, 0]) attachment_point();
}
if ($screen_mount) {
    translate([0, 40, 0]) screen_mount();
}

$camera_mount_thickness = 1;
$camera_screw_gap_y = 25.2;
$camera_screw_diameter = 2.75;
module camera_mount() {
    difference() {
        cylinder(h=$camera_mount_thickness, d=$camera_screw_gap_y);
        translate([0, 0, -0.1])
            cylinder(h=3 * $camera_mount_thickness, d=$camera_screw_gap_y - $camera_screw_diameter * 3);
        rotate([0, 0, 90])
            translate([$camera_screw_gap_y / 2 - $camera_screw_diameter / 1.33, 0, -0.1])
            cylinder(h=3 * $camera_mount_thickness, d=$camera_screw_diameter);
        rotate([0, 0, -90])
            translate([$camera_screw_gap_y / 2 - $camera_screw_diameter / 1.33, 0, -0.1])
            cylinder(h=3 * $camera_mount_thickness, d=$camera_screw_diameter);
        translate([-1 * $camera_screw_gap_y - $camera_screw_diameter / 1.33, -1 * $camera_screw_gap_y / 2, -0.1])
            cube([$camera_screw_gap_y, $camera_screw_gap_y, 3 * $camera_mount_thickness]);
    };
    
    $width = 20;
    $thickness = 3;
    $attachment_offset = 8.475;
    
    difference() {
        union() {
            color("orange")
                translate([$width + $attachment_offset, $thickness / 2, $width / 2])
                rotate([90, 0, 0])
                cylinder(d=$width, h=$thickness);
            intersection() {
                translate([$width + $attachment_offset, $thickness / 2, 0])
                    rotate([90, 0, 0])
                    cylinder(h=$thickness, d=$width * 2);
                translate([$attachment_offset, -$thickness / 2, 0])
                    cube([$width, $thickness, $width]);
            };
        };
        translate([$width + $attachment_offset, $thickness / 2, $width / 2])
            rotate([90, 0, 0])
            thread_hole_punch();
    };
}

module attachment_point() {
    difference() {
        linear_extrude($triangle_thickness)
            polygon([[0, 0], [$triangle_width, $triangle_height], [$triangle_width, 0]]);
        translate([$triangle_x_offset, $triangle_y_offset, 0])
            union() {
                hole_puncher();
                translate([$triangle_x_hole_gap, 0, 0]) hole_puncher();
                translate([$triangle_x_hole_gap, $triangle_y_hole_gap, 0]) hole_puncher();
            };
       translate([$rounded_nose, 4.234, -0.2])
           rotate([0, 0, 120])
           nose_rounding();
       translate([0, $triangle_height - $triangle_y_offset * 1.5, -0.1])
           cube([100, 100, $triangle_thickness * 3]);
       translate([45, 12, -0.1])
           cylinder(h=100, r=10);
      translate([28, 8, -0.1])
           cylinder(h=100, r=4);
    };
};

$screen_enter_diameter = 10;
$screen_lock_diameter = 6.25;
$screen_enter_gap = 30 + $screen_lock_diameter;
$screen_enter_y_offset = 14;
$screen_mount_width = 50;
$screen_mount_height = 60;
$screen_mount_thickness = 5;
$screen_side_cutout_size = 36;

module screen_mount() {
    difference() {
        cube([$screen_mount_width, $screen_mount_height, $screen_mount_thickness]);
        translate([$screen_mount_width / 2, $screen_enter_y_offset, -0.1])
            cylinder(h=$screen_mount_thickness * 2, d=$screen_enter_diameter);
        translate([$screen_mount_width / 2, $screen_enter_y_offset + $screen_enter_gap, -0.1])
            cylinder(h=$screen_mount_thickness * 2, d=$screen_enter_diameter);
        for (i = [0:1:7]) {
            mount_hole_puncher(i * -1);
        };
        translate([$screen_mount_width, $screen_mount_height / 2, -0.1])
            cylinder(h=$screen_mount_thickness * 2, d=$screen_side_cutout_size);
        translate([0, $screen_mount_height / 2, -0.1])
            cylinder(h=$screen_mount_thickness * 2, d=$screen_side_cutout_size);
    };
};

module mount_hole_puncher($gap) {
    translate([$screen_mount_width / 2, $screen_enter_y_offset + $gap, -0.1])
        cylinder(h=$screen_mount_thickness * 2, d=$screen_lock_diameter);
    translate([$screen_mount_width / 2, $screen_enter_y_offset + $screen_enter_gap + $gap, -0.1])
        cylinder(h=$screen_mount_thickness * 2, d=$screen_lock_diameter);
};
    
module hole_puncher() {
    translate([0, 0, $triangle_thickness * -1])
        cylinder(h=$triangle_thickness * 3, d=$triangle_screw_hole_diameter);
};

$rounded_nose = 25;
module nose_rounding() {
    difference() {
        color("red") cube([$rounded_nose, $rounded_nose, $triangle_thickness * 2]);
        translate([-3, 0, $triangle_thickness / -2])
            color("blue")
            cylinder(h=$triangle_thickness * 3, d=$rounded_nose);
    };
};

module thread(backlash=0.1) {
    scale([0.5, 0.5, 0.5])
        trapezoidThread(length=35, backlash=backlash, stepsPerTurn=$steps_per_turn);
}

$screw_head_diameter = 25;
$screw_head_thickness = 8;
$nut_head_bump_thickness = 0.5;
module nut_head(thickness=$screw_head_thickness) {
    union() {
        cylinder(d=$screw_head_diameter, h=thickness, $fn=6);
        if ($nut_bumps)
            translate([0, 0, thickness])
                nut_bumps();
    };
}

module nut_bumps() {
    bump_length = $screw_head_diameter * 0.05;
    bump_count = 24;
    for (i = [0:1:bump_count - 1]) {
        rotate([0, 0, i * (360 / bump_count)])
        translate([$screw_head_diameter / 2 - bump_length * 3, 0, 0])
            color("red")
            cube([bump_length, $nut_head_bump_thickness, $nut_head_bump_thickness]);
    }
}

module screw() {
    union() {
        translate([0, 0, $screw_head_thickness - 4])
            thread();
        nut_head();
    };
}

for (i = [0:1:$screws - 1]) {
    translate([-$screw_head_diameter, i * ($screw_head_diameter + 5), 0])
    screw();
}

for (i = [0:1:$nuts - 1]) {
    translate([-$screw_head_diameter * 2 - 8, i * ($screw_head_diameter + 5), 0])
        difference() {
            nut_head();
            scale([$nut_scale, $nut_scale, 1])
                translate([0, 0, -4]) thread(backlash=-0.2);
        };
}

module arm_piece() {
    union() {
        $thickness = 3;
        $length = 60;
        $width = 20;
        
        difference() {
            union() {
                cube([$length, $width, $thickness]);
                translate([0, $width / 2, 0])
                    cylinder(h=$thickness, d=$width);
                translate([$length, $width / 2, 0])
                    cylinder(h=$thickness, d=$width);
            };
            translate([0, $width / 2, 0])
                thread_hole_punch();
            translate([$length, $width / 2, 0])
                thread_hole_punch();
        }
        if ($nut_bumps) {
            translate([0, $width / 2, $thickness])
                nut_bumps();
            translate([$length, $width / 2, $thickness])
                nut_bumps();
        }
    }
}
for (i = [0:1:$arm_pieces - 1]) {
    translate([0, (i + 1) * -40, 0])
        arm_piece();
}

module thread_hole_punch(height=50) {
    translate([0, 0, -0.1])
        cylinder(d=13, h=height);
}


module arm_base() {
    $width = 20;
    $thickness = 3;
    $screw_top = 24.46175;
    $hole_height = $screw_top + $width / 2 + 1;

    difference() {
        union() {
            translate([0, $thickness / 2, $hole_height])
                rotate([90, 0, 0])
                cylinder(d=$width, h=$thickness);
            color("gray")
                translate([-$width / 2, -$thickness / 2, $screw_top])
                cube([$width, $thickness, $width / 2 + 1]);
        };
        translate([0, 2, $hole_height])
            rotate([90, 0, 0])
            thread_hole_punch();
    }
    color("brown")
        translate([0, 0, $screw_top])
        rotate([-180, 0, 0])
        screw();
}

if ($arm_base) {
    translate([-30, -40, 0])
        arm_base();
}